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TV power supply repair

 
Measurements technics
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TV Power Supply Repair: Step-by-Step Troubleshooting for LCD and LED TVs


Table of contents

A faulty power supply is the most common reason why an LCD or LED TV will not turn on, shuts itself off, or keeps clicking at start-up. This guide describes a step-by-step troubleshooting procedure that works for most Samsung, LG, Philips, Sony, Vestel, TCL and other TV power boards. At the end you will find links to schematic diagrams of specific TV power supplies.

Safety first


  • The main filter capacitor keeps a dangerous charge long after the TV is unplugged: about 310-325 V DC on 220-240 V mains (about 170 V on 120 V mains), and up to 380-400 V when the power factor correction (PFC) stage is running. Discharge it through a 1-10 kOhm resistor rated at least 2 W and confirm with a voltmeter before touching the board.
  • The primary ("hot") side of the board is not isolated from the mains. Connect an oscilloscope to it only through an isolation transformer.
  • Power up a repaired board for the first time through a 60-100 W incandescent bulb wired in series with the mains cord (a "dim bulb tester"). If a short is still present, the bulb lights up brightly and limits the current, so your new parts survive.

Dim bulb tester: first power-up of a TV power supply through a series bulb

Fig. 1. Dim bulb tester: first power-up of a TV power supply through a series bulb

How a TV power supply is built


In most modern TVs the power supply is a separate board, often combined with the backlight driver (such boards are called IP boards). A typical structure:

  1. Input stage: fuse, EMI filter, NTC thermistor, bridge rectifier.
  2. Power factor correction (PFC): a boost converter that raises the voltage on the main capacitor to about 380-400 V after the TV is switched on. Not every board has one.
  3. Standby supply: a small flyback converter that delivers the standby voltage (usually 5 V, sometimes 3.3 V) as soon as the TV is plugged in.
  4. Main supply: usually a resonant half-bridge (LLC) converter. It produces the main rails, typically 12 V and/or 24 V, and starts on a command from the main board.
  5. Backlight driver: powers the LED strips. It can be on the same board or a separate module.

The main board turns the supply on through the ON/OFF line (also marked PS_ON, STB_ON or POWER_ON). The backlight has its own enable signal, BL_ON (BACKLIGHT_ON), and brightness is set by the DIM (PWM_DIM) signal.

Block diagram of an LCD/LED TV power supply

Fig. 2. Block diagram of an LCD/LED TV power supply

Symptoms and likely causes


SymptomLikely causeCheck first
Dead set, standby LED offstandby supply, blown fuse, short on the primary sidefuse, DC voltage on the main capacitor, standby output
Fuse blown and blackened insidehard short on the primary sidebridge rectifier, PFC MOSFET, main supply MOSFETs, X/Y capacitors
Standby LED on, but the TV does not turn onmain supply or PFC does not start, no ON command from the main boardON/OFF signal, PFC voltage, 12/24 V outputs
Turns on and shuts off at once, LED blinksprotection trips: overload, backlight fault, output voltage dropoutput capacitors, backlight LEDs, outputs under load
Clicking, restarts in a loopdried-out electrolytic capacitors, unstable feedbackstandby and main supply capacitors, optocoupler and TL431 in the feedback loop
Sound but no picture (dark screen)backlight or backlight driver failureLED strips (shine a flashlight on the screen: if you see a faint image, the backlight is off), driver output
Whistling or squealingchokes and transformers, dry capacitors, no load on the outputscapacitors, loose windings

Step-by-step troubleshooting


TV will not turn on: power supply troubleshooting flowchart

Fig. 3. TV will not turn on: power supply troubleshooting flowchart

1. Visual inspection


Remove the board and inspect it under good light. Look for:

  • bulging or leaking electrolytic capacitors, especially at the standby supply output;
  • darkened PCB around power resistors and switching transistors;
  • ring cracks in the solder joints of transformers, chokes and connectors;
  • burn marks and cracked component bodies.

Capacitors that look fine but have lost capacitance or have high ESR are behind a large share of successful repairs. Check them with an ESR meter.

2. Fuse and primary side


Never just replace a blown fuse: a blackened fuse means a short circuit. Test the bridge rectifier, the PFC MOSFET, the main supply MOSFETs and the standby switch (or the controller IC with a built-in switch). See our guide How to test a transistor with a multimeter. Never bypass the fuse with a piece of wire.

3. Voltage on the main capacitor


Power the board through the bulb and measure the DC voltage on the main capacitor. In standby it should be about 1.41 x mains voltage: around 310-325 V on 220-240 V mains or about 170 V on 120 V mains. If there is no voltage, check the thermistor, the bridge and the traces after the fuse.

4. Standby supply


Measure the standby voltage at the output connector (usually 5 V, marked STB, 5V_STB or 5VS on the board). If it is missing or clearly low, check:

  • the output capacitor and the rectifier diode of the standby supply;
  • the supply circuit of the PWM controller (capacitor, start-up resistor);
  • the optocoupler and the TL431 shunt regulator in the feedback loop.

If the standby voltage is fine without load but drops when the main board is connected, the problem is probably a short on the main board.

5. ON command from the main board


Turn the TV on with the remote and check whether the ON/OFF signal reaches the power board. The active level and voltage depend on the model, so check the schematic or the markings near the connector. If the signal never arrives, the fault is most likely on the main board, not in the power supply.

To test the power board on its own, you can tie the ON/OFF line to the standby output through a 1-10 kOhm resistor (if the signal is active high). Put a load on the outputs, for example a 12 V car bulb on the 12 V rail. Many boards will not start or will run unstable without a load.

6. Power factor correction (PFC)


After the ON command, the voltage on the main capacitor should rise to about 380-400 V. If it stays at 310 V and the board has a PFC stage, check the PFC MOSFET, the boost diode, the controller and its supply. On many boards the PFC and main supply controllers are powered only after the ON command, through a separate transistor switch or relay.

7. Main supply and outputs


Measure the output voltages under load. If the supply starts and then goes into protection, check the output Schottky diodes, the capacitors and the overvoltage protection (OVP) circuit. A very common reason for a TV shutting down after a few seconds is a failed backlight LED: the driver detects an open or shorted strip and turns the TV off.

TV power supply schematics on RadioRadar


More TV schematics are in the TV circuit diagrams section. Datasheets for PWM controllers and power MOSFETs are in the datasheet search.

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