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Archive : 24 September 2026 год


15:49Low-Cost Open-Hardware PCB Enables Automated Device Testing

Researchers from Universidad Autónoma de Ciudad Juárez have developed an open-hardware Electrical Testing Board that provides in-circuit and functional testing capabilities at a fraction of the cost of industrial automated test equipment. The complete system can be built for approximately $790 and is intended for prototyping, education, laboratories, and small-scale manufacturing.

Low-cost open-hardware Electrical Testing Board

Open-hardware Electrical Testing Board for automated device testing

Key Characteristics

  • Cost: ≈ $790 to build
  • Board size: 187 × 160 mm, 4-layer FR-4
  • Connector: 88-pin gold-finger for backplane integration
  • Architecture: Three-board modular design
    • Main PCB with functional test circuitry
    • Relay PCB for signal switching
    • Pluggable microcontroller board
  • Main controller: Microchip PIC32MX795F512L @ 80 MHz
  • Relay controllers: Two PIC18F4620 microcontrollers
  • Test nodes: 16 nodes with relay-based switching buses
  • Test cycle time: 10–50 ms per device
  • Measurement ranges:
    • Voltage: 0 – 100 V
    • Current: 1 µA – 1 mA
    • Resistance: 0.5 Ω – 1 MΩ
    • Capacitance: 10 nF – 220 µF
  • Measurement performance: Voltage and resistance errors typically below 1% (higher ranges)
  • Bandwidth: DC to 10 kHz
  • Communication: RS-232, opto-isolated UART, Ethernet
  • Scalability: Up to 12 boards can be connected to one host for parallel testing

The system routes signals between programmable power supplies, measurement circuits, comparators, pull-up/pull-down networks and protection circuitry. It is not intended to replace high-end industrial ATE — it supports one device under test per board and does not include inductance measurement or JTAG boundary scan.

Open-Source Licensing

  • Hardware: CERN Open Hardware Licence v2.0
  • Firmware: GNU GPL v3.0
  • Documentation: Creative Commons Attribution 4.0

Design files, schematics, firmware and bill of materials are publicly available for replication and modification.

Source:  Electronics For You