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EQSP32: AI-Generated Code Testing on Real Hardware

 
Electronics News
1 week ago

Erqos EQSP32 Controller Brings AI-Based Code Testing with Real Hardware-in-the-Loop


Erqos has introduced hardware-verified agentic programming for its EQSP32 Connected MicroPLC. The new capability adds native Hardware-in-the-Loop (HIL) functionality, allowing an AI agent to generate, execute and validate industrial control programs directly on the physical controller.

Erqos EQSP32 AI-based HIL testing

Erqos EQSP32 – AI-generated control programs tested on real hardware

Key Features

  • Real-silicon execution during automated verification
  • Deterministic sensor-state and actuator-state injection
  • Repeatable testing of safety interlocks
  • Compressed testing for long-duration control sequences
  • Persistent test artifacts for regression workflows
  • Closed verification loop: AI generates → loads → tests → revises code on real hardware
  • Works with a sub-$200 EQSP32 MicroPLC + USB + AI agent (no expensive test bench required)

The EQSP32 runs the actual control program on its own silicon while the AI agent injects simulated sensor conditions and observes the outputs through a serial connection. This creates an independent hardware check instead of relying solely on software simulation.

What It Enables

  • Safe testing of pressure, temperature, level and switch inputs at precise values
  • Observation of pumps, valves and alarms under controlled conditions
  • Injection of fault scenarios (sensor failures, out-of-range values, threshold violations)
  • Compressed evaluation of long operating sequences, delays and interlocks

In a documented reverse-osmosis water-treatment example, an AI agent generated the functional specification, control program, 31-case HIL test plan, test harness and final report in just 18 minutes of unattended operation — with all 31 tests passing on the real controller.

Target Applications

  • AI-assisted industrial programming
  • Machine control systems
  • Water treatment and process automation
  • Safety-critical control logic validation

Source:  Electronics For You


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